Pulleys

Pulleys

Pulleys

Exceptional reliability and longer life-span through exacting precision, extensive checks and controls at every stage

Our use of superior engineering standards proven by decades of testing in the harsh Australian environment (and internationally) ensure client confidence in the unparalleled material and component specification we have evolved for our conveyor pulleys. Using Australian grade steels, components, and industry leading engineering techniques including FEA, Fatigue (run), start/brake and stalled condition analysis we deliver a stronger product designed for maximum reliability and performance.

The CPS Difference

	Every conveyor pulley is custom engineered in-house and manufactured to superior specifications including clean room assembly for micron level precision and maximum reliability and operation.
	Multiple packaging and surface protection options.
	End disc welding to Australian Standard AS1554.5.
	Full Quality Assurance Packages from factories on both the East and West Coasts of Australia.

The CPS Difference

	Every conveyor pulley is custom engineered in-house and manufactured to superior specifications including clean room assembly for micron level precision and maximum reliability and operation.
	Multiple packaging and surface protection options.
	End disc welding to Australian Standard AS1554.5.
	Full Quality Assurance Packages from factories on both the East and West Coasts of Australia.

New Conveyor Pulleys

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New Conveyor Pulleys

Engineered Pulley design

Pulley shells are commonly lagged to protect the pulley face from wear and provide better traction to the belt. Applying the right lagging material is crucial to the performance of the pulley, life of your conveyor belting and the reliability of your system. CPS pulleys can be customised with a variety of lagging systems.

Refurbished Pulleys

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Refurbished Pulleys

The CPS quality pulley refurbishment process is a cost-effective alternative to purchasing a new pulley in certain cases. Our in-house Engineering team will strip down and analyse the pulley before providing a detailed report outlining the condition of the pulley and the components that require replacing. If the pulley is in a repairable condition the cost can be as little as a third of a new pulley for an “as new” quality reliable product.

Pulley Engineering

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Pulley Engineering

Engineered Pulley design

Shell and end discs to AS4100 – More than 100 million cycles
Shaft to AS1403 – Infinite life
Bearings to ISO281 – More than 60,000 hours
Locking assemblies used are specifically selected for imposed bending moment
Lagging selection to suit operating environment

Apron Feeder Shafts

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Apron Feeder Shafts

CPS Apron Feeder Shafts are precision-engineered for maximum durability and performance in demanding applications. Designed by our expert engineering team using advanced numerical and FEA-based analysis, each shaft meets stringent client specifications and is crafted with Australian-grade steel for unmatched reliability. Our shafts come with detailed GA drawings and full compliance to AS1403 standards, ensuring they deliver a fit-for-purpose solution tailored to your operational needs.

Pulley
Refurbish

At CPS we refurbish a myriad of conveyor pulley types to provide a significant cost saving and greatly reduced lead time compared to the build of a new pulley. In addition, our six-step preliminary inspection (provided as standard), can eliminate thousands of dollars potentially wasted on attempting to strip & assess pulleys that are no longer workable.

Pulley
Refurbish

Pulley Lagging

An essential part of the design of pulleys is the selection of the correct conveyor pulley lagging. As an Original-Equipment-Manufacturer, CPS is able to supply many types of pulley lagging with our own specialist lagging division to provide better traction to the belt including rubber pulley lagging, ceramic pulley lagging, cold bond, direct bond, hot cast poly, and hot vulcanised and are approved providers of Flexco and Multotec lagging.

In-house Loaded Vibration Analysis

Our testing rig provides an independent vibrational assessment of Conveyor Pulleys we manufacture or refurbish. This unit detects any issues such as bearing faults, imbalance, bearing lubrication, looseness or shaft issues to provide confidence in each pulley’s integrity prior to release to site.

Pulley Lagging

In-house Loaded Vibration Analysis

Our testing rig provides an independent vibrational assessment of Conveyor Pulleys we manufacture or refurbish. This unit detects any hidden issues such as bearing faults, imbalance, bearing lubrication, looseness or shaft issues to provide confidence in each pulley’s integrity prior to release to site.

Get the
Right Advice FAST!

Our engineering and technical sales team are ready with the advice you need, backed by decades of innovation and field experience. Conveyor pulleys are just one of the many components we use to re-inforce your conveyor systems and each implementation is customised to suit your site. To ensure your conveyor solution is optimised to suit your specific needs have our expert team contact you today.

Download our
Pulley Capability Statement

See the CPS range of manufactured conveyor equipment and engineering solutions.

Download Pulley Capability Statement

This is the front page photo of the CPS Pulley Capability document

Pulleys

Pulleys

Pulleys

Exceptional reliability and longer life-span through exacting precision, extensive checks and controls at every stage

The CPS Difference